Projects
Fixtures
The Fender Project by Mechalogic Automation demonstrates our expertise in delivering custom-designed spot and MIG welding fixtures for complex automotive body components. Developed with precision engineering and advanced clamping systems, these fixtures ensure accurate alignment, superior weld quality, and production efficiency during fender assembly.
Each fixture is designed to handle high-speed robotic and manual welding operations, ensuring consistent results and reduced downtime. With a focus on durability, precision, and operator convenience, our fender welding setups are trusted by leading automotive manufacturers for their reliability and performance.
Highlights
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Precision-engineered for accurate and stable cutting operations
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Designed to withstand heat and mechanical stress
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Fast setup with ergonomic and user-friendly design
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Compatible with both CO₂ and fiber laser machines
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Long-lasting and maintenance-friendly construction
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Fully customizable to suit your production needs
Spot Welding Fixtures
Mechalogic Automation specializes in designing and manufacturing spot welding fixtures that ensure perfect alignment, repeatability, and strength during welding operations. Each fixture is engineered for high precision and durability, helping manufacturers maintain consistent weld quality in high-volume production environments.
Our spot welding fixtures are widely used in automotive, fabrication, and industrial assembly lines, supporting both manual and robotic welding applications. Built with robust materials and advanced clamping systems, these fixtures deliver stable positioning, minimal distortion, and long-term performance.
Highlights
Accurate and repeatable weld positioning
Heavy-duty structure to resist vibration and heat
Compatible with robotic and manual spot welding setups
Motorized or hydraulic clamping for faster cycle times
Low maintenance and long service life
Fully customizable to match component geometry and production needs
Fender Project
At Mechalogic Automation, we design and manufacture high-performance fixtures that guarantee accuracy, efficiency, and long-term reliability. Each fixture is developed using advanced CAD/CAM technology to ensure precise part positioning, strong clamping, and minimal vibration during the process. Our fixtures are widely used in automotive, fabrication, and heavy engineering industries, where precision and repeatability are critical. With a focus on quality and performance, every fixture is built to deliver stable support, faster cycle times, and consistent results even under continuous production conditions.
Highlights
Precision fixture design for accurate fender positioning
Compatible with both MIG and spot welding applications
Strong and stable structure for vibration-free operation
Motorized or hydraulic clamping for fast, secure setup
Easy maintenance and ergonomic layout
Built for consistent weld quality in mass production
Welding Robot Cell Motorized Door
Mechalogic Automation designs and builds advanced welding robot cells integrated with motorized door systems for safe, efficient, and automated welding operations. These cells are engineered for MIG, CO₂, and spot welding applications, offering seamless automation and enhanced operator safety.
The motorized door mechanism enables smooth, automatic opening and closing synchronized with the robot’s operation — reducing manual handling and increasing production speed. Built with high-quality materials and precision design, our robotic cells ensure vibration-free performance, easy maintenance, and long-term reliability.
Highlights
Fully automated motorized door system for faster cycle times
Compatible with robotic MIG, CO₂, and spot welding processes
Strong, vibration-free structure ensuring stable weld quality
Safety interlocks and light curtain systems for operator protection
Compact design with easy access for maintenance and operation
Compatible with Fanuc, ABB, KUKA, Yaskawa, and other leading robot brands
Built for high-volume, precision-oriented manufacturing environments
Mig Welding Robot Cell and PLC Panel Gujarat Caparo
Mechalogic Automation successfully executed the MIG Welding Robot Cell and PLC Panel Project for Gujarat Caparo, delivering a fully automated and precision-controlled welding system. This project showcases our expertise in robotic integration, control automation, and system optimization for high-performance manufacturing environments.
The MIG Welding Robot Cell is designed for consistent weld quality, high productivity, and operational safety. It integrates a custom-built PLC control panel that synchronizes the robot, safety systems, and peripheral devices for smooth, coordinated operation. With advanced programming and real-time monitoring, the system ensures seamless automation from start to finish.
Highlights
High-precision MIG robotic welding cell for automotive components
Integrated PLC control panel for automation and process synchronization
Multi-axis robotic control for complex welding operations
Optimized layout ensuring space efficiency and easy maintenance
Real-time process monitoring and parameter control via HMI interface
Safe and reliable operation with interlocks and system diagnostics
Designed for continuous, high-volume production at Gujarat Caparo
Spot Welding Robot Cell Gujarat Caparo
At Mechalogic Automation, we design and manufacture high-performance fixtures that guarantee accuracy, efficiency, and long-term reliability. Each fixture is developed using advanced CAD/CAM technology to ensure precise part positioning, strong clamping, and minimal vibration during the process.
Our fixtures are widely used in automotive, fabrication, and heavy engineering industries, where precision and repeatability are critical. With a focus on quality and performance, every fixture is built to deliver stable support, faster cycle times, and consistent results even under continuous production conditions.
Highlights
Fully automated spot welding robotic cell for precision manufacturing
Designed and executed for Gujarat Caparo automotive plant
High repeatability and accuracy in weld positioning
Integration with PLC control and safety interlocks
Compact, robust structure for stable, vibration-free operation
Compatible with leading robot brands like Fanuc, ABB, KUKA, and Yaskawa
Enhanced operator safety with sensors, guards, and motorized doors
Built for continuous production with minimal maintenance
Robot Simulation Projects
At Mechalogic Automation, we operate among the leading fixture manufacturing companies in Pune; we provide advanced robot simulation and optimization services to help industries plan, validate, and enhance their automation systems before actual implementation. Our simulation projects focus on achieving the perfect balance between productivity, accuracy, and cost efficiency, ensuring smooth robot integration and optimal cell performance.
Using industry-standard simulation software, our team designs complete robotic cells virtually — including cell layout, robot path planning, gun reach studies, and cycle time optimization. This process allows us to identify potential issues early, optimize the layout, and reduce commissioning time on the shop floor. Whether it’s spot welding, MIG welding, arc welding, or material handling, our simulations guarantee maximum robot efficiency and zero collisions.
Highlights
Complete robot cell simulation and validation before installation
Reach and accessibility studies for robotic arms and end tools
Cycle time optimization for higher production output
Simulation for spot, MIG, and arc welding, and material handling applications
Accurate gun and torch path planning for collision-free operation
Integration with real-world PLC and robot control logic
Reduced commissioning time and on-site debugging
Customized simulation reports with visuals and process documentation
Spot Welding Fixtures
Highlights
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Accurate and repeatable weld positioning
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Heavy-duty structure to resist vibration and heat
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Compatible with robotic and manual spot welding setups
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Motorized or hydraulic clamping for faster cycle times
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Low maintenance and long service life
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Fully customizable to match component geometry and production needs